Conveyor adjustment training will allow you to adjust your desired conveyor according to your work needs and desired standards. As you know, the adjustment of conveyors helps the productivity of these devices as much as possible and their efficiency and durability. For this reason, before working with the conveyor belt and during its use, it is necessary to check the performance of different parts of this device, and if there is a deviation in the structure of the conveyor belt, make the necessary corrections. You can prevent conveyor equipment failure, material spillage, and heavy damage to transmission lines through conveyor belt adjustment training and its implementation tips.
Material falling from the belt to other parts of the conveyor belt and its accumulation causes increased friction in the desired parts, which will also be associated with scratching the edges and reducing the efficiency of the pulleys in the long run. On the other hand, the optimal performance of the conveyor belt and its high durability increase work efficiency and save costs. Considering the high importance of conveyor belt adjustment training in working with these devices, in this article we are going to teach conveyor belt adjustment in the form of topics such as the reasons for conveyor belt deviation, conveyor belt adjustment steps and its adjustment methods. We also mention the installation steps of these devices and how to buy them.
Conveyor installation steps
The correct and principled installation of the conveyor requires a series of steps, which we will introduce step by step in this section. After installing the conveyor belt, it is time to adjust it. In the rest of this article, we will also learn how to adjust the conveyor belt. At first, the steps of installing the conveyor belt will be as follows:
Conveyor frame installation
The first step of installing the conveyor belt is dedicated to installing the frame. Then it’s time to install the middle frames for each section and finally the tail frame of the device is placed on its place. Of course, it is necessary to draw the center line along the entire length of the conveyor belt before installing the frames. This line should be aligned during the installation of the frames and then the installation operation is done.
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Installation of the driving part of the conveyor belt
The second stage of the conveyor installation is related to the installation of the driving part of the device, which must be done with great precision. For this purpose, the driving axis of the belt should be perpendicular to the central line of the conveyor device, in such a case, the center of the driving drum’s width will almost coincide with the said line. During the installation process, all the rollers and shafts should be aligned in place. Also, the axis of the pulley should be perpendicular to the center line.
Installation of conveyor idle rollers
In the third stage of conveyor installation, it is time to install idle rollers, which should be done after installing the frame and its driving part. At this stage, the installation of the lower and upper idler rollers is done in such a way that the conveyor belt has a curved arc, which helps the process of changing its direction. The installation of these rollers should be flexible so that they rotate quickly and have the necessary efficiency.
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The final alignment of the belt in the conveyor installation
In the fourth step, the final leveling of the belt conveyor is installed to ensure that the belt section works on the center line of the pulleys and rollers. Of course, in the process of installing the rollers, it is necessary to pay attention to the fact that all these parts are placed in parallel rows together. In addition, the supporting structure of the device must be horizontal and straight. Finally, it is time to level the surface of the conveyor belt and the center line.
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Installation of conveyor feeding and unloading device
In the fifth stage of the conveyor installation, it is time to install the feeding device, which must also be installed with the discharge device. Of course, the installation of these parts should be done after fixing the shelves on the floor and finally fixing the conveyor belt, which must be done with high precision.
Hanging the conveyor belt
The final stage of the conveyor installation is devoted to belt hanging, where the belt is spread over the idler rollers in such a way that it completely covers the drive roller. A manual winch can be used for this. Of course, before tightening the belt, it is necessary to install the motor, reducer and brake device.
Investigating the causes of conveyor belt deviation in conveyor belt adjustment training
Conveyors may deviate during operation due to some reasons, which can affect the quality of their work and even damage the entire assembly. Due to the high importance of this issue, in the continuation of this section, we are going to discuss three reasons for the conveyor belt deviation, which are as follows:
Investigating conveyor belt defects in conveyor adjustment training
The belt is an important part of the conveyor structure, and its performance has a great impact on the conveyor’s working process. Accordingly, a defect in the belt can provide the basis for the deviation of the conveyor belt and its damage. This defect can manifest itself in different ways, among them, it can be mentioned that the belt is bent or bowl-like, its edges are damaged, the belt is corroded due to contact with chemicals, the belt cover is damaged, etc.
These defects usually occur when these equipments are not used properly or their storage conditions are inappropriate. The failure of belt connections and their incorrect connection can also cause bending and defects in the belt structure and deviation in the conveyor belt, which the conveyor adjustment training can help you a lot in solving this problem.
Defects in the structure and components of the conveyor belt and the effect of environmental conditions on it
Defects in the structure can be mentioned among other reasons for conveyor belt deviation. Setting the structure to one side causes the device to go out of balance and deviate. Also, the non-alignment of the structure will have the same consequences for the conveyor belt and its structure. In addition, the presence of any defect in the conveyor belt components also causes the unfavorable performance of the device and its deviation.
Among the defects created in the conveyor components, we can mention the misalignment of the components inside the axles, the misalignment of the machine’s weight tension, the locking of the rollers, their wear, etc. Environmental conditions can be mentioned among other factors that cause the deviation of the conveyor belt. For example, strong winds, sunlight, rain, and freezing of the device can also cause the conveyor belt to deviate.
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Examining defects in the process of loading materials in conveyor adjustment training
Another factor that causes deviation in the conveyor belt is the defect in the material loading process, which has an adverse effect on the performance and efficiency of this device. Defects in the loading process cause the materials to not be transferred uniformly to the output part of the machine, which also causes additional pressure to be applied to a part of the conveyor belt and ultimately its deviation. Accordingly, when loading the conveyor belt, it is necessary to pay attention to the type of material, components and its dimensions so that proper and uniform loading takes place.
Conveyor training steps
Conveyor adjustment requires a series of steps, each of which will have a significant effect on the performance and efficiency of this device. In general, it is necessary to go through three steps to set up the conveyor, which we will introduce and examine in the following.
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Determining tension areas in conveyor belt adjustment training
As you know, in conveyors, the process of transferring and moving materials is done on the belt section, and for this reason, its adjustment has a great effect on the performance of the conveyor and its working process. When working with a conveyor belt, it is necessary to first determine the areas of low tension and high tension. With this, the conveyor belt will be able to transfer the material to the output section of the machine at the desired speed without deviation. In the introduction of these areas, it can be said that the location of the pulleys is known as the high tension area and the low tension area of the device also depends on the conveyor model. If the tension of the conveyor belt is not adjusted correctly, the weight of the material will not be distributed proportionally on the device, and the same problem will be associated with the deviation of the conveyor belt.
Determining the areas of deviation in conveyor adjustment training
The next stage of conveyor adjustment training is paying attention to the deviation areas of this device, which have a great impact on the device adjustment process and its working process. In these places, the possibility of conveyor belt deviation is higher than in other areas, and for this reason, the adjustment process must be done with high precision. Among the areas of conveyor belt deviation, we can mention the area around the pulleys, curved and angled paths in the belt, and high tension areas of the device, whose identification can greatly help the process of adjusting the conveyor belt.
Correcting the conveyor path in its setting
Another step in the training of adjusting the conveyor belt is correcting the path of the device, which must be done according to a series of rules. Of course, these criteria can be achieved from the high tension areas of the conveyor belt and its deviation areas. Therefore, before correcting the path of the conveyor, it is necessary to identify the areas with high tension and deviation of the device and correct the path based on them. To start working, the device must be turned off. Then, according to the information obtained from the mentioned areas, the necessary corrections should be made in the conveyor belt route.
To correct the device in high tension areas, it is possible to move the rollers and other components of the conveyor belt. After moving these parts, adjust the belt to the center so that every point of it has a certain distance from the center. The next step of the conveyor adjustment training is dedicated to correcting the deviation areas of the device, for this it is only enough that these areas are moved and adjusted in the opposite direction of the deviation. After completing these steps, turn on the conveyor and after testing it, make sure that the device is set accurately.
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Conveyor adjustment methods
Various methods and techniques are used to adjust the conveyor belt, the most widely used of which are the method of cutting and tilting the rollers. In the following, we will introduce and examine more of each of these methods, which is as follows.
The method of cutting in the training of adjusting the conveyor belt
The tapping method is one of the practical and common methods of adjusting the conveyor belt, in which a special hammer is used to adjust different parts of the device. For example, by using a hammer and hitting the rollers, these parts can be removed from the deviation state and returned to their original state. In addition, using this method, you can easily change the path of the conveyor belt and direct it to the desired direction. The chipping method is mostly used for unidirectional conveyors.
The technique of tilting the rollers in the training of adjusting the conveyor belt
Among other practical techniques in the training of conveyor adjustment, we can mention the technique of tilting the rollers, which is widely used in this field. In this method, the inclination of the rollers is changed by 2 degrees using a metal washer, which is usually done in the lower part of the back edges. This process helps to intensify the central forces in the desired section and causes the term deviation in it. Since the excessive change of the slope can be associated with the wear of the desired part, it is necessary to be careful in its implementation.
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Online shopping for conveyor belts
If you intend to buy different models of conveyor belts and other practical equipment in this field, you can also buy these products online. Nowadays, the online shopping method is more popular among buyers due to its advantages and is widely used. In this way, it is possible to view different conveyor models and order them around the clock and on all days of the week, and there is no need to visit the store in person and spend extra time and money for this. If you are looking for a reliable store to buy this equipment, we will introduce you to the store of Rehavaran Sanat Qomes, which offers the most diverse models of conveyor belts with high quality and reasonable prices.
