Scrub rubber or conveyor belt cleaner

Scrub rubber (conveyor belt cleaner) is a functional piece in conveyors, which is used to clean the surface of the conveyor belt from materials and pollution. This part has a special rowing design and its material can be different depending on the working conditions. Conveyor belt cleaners solve an important part of conveyor belt problems during the work process, and for this reason, they are widely used in many industries.

Despite these parts, we will no longer see the adhesion of materials on the surface of the conveyor belt and the resulting damage to the equipment and disruption of the work process. Considering the important role of these cleaners in many fields of work and their wide application in various industries, in this article we intend to introduce conveyor belt cleaners to the types of these parts, their features, advantages, applications, and the blade placement angle of these parts. , the consequences of not using them, important points in buying skerries, factors affecting the price and how to buy them, which we hope will be of interest and use to you, the audience.

Introducing belt cleaner or conveyor belt cleaner

Conveyor belt scrubber or conveyor belt cleaner is one of the important components in the design of conveyor belts, which is also known by other names such as scraper, belt cleaner, belt cleaner, conveyor belt cleaner, scrub rubber and scrubber rubber. In the rest of this article, we use each of these titles to introduce these parts. This piece, which has a paddle-like structure, is produced in rubber or in different materials. The use of scrapers in the design of conveyor belts prevents materials from sticking to the surface of the belt and prevents surface wear and possible problems in their implementation processes.

Conveyors are used in many fields of work and deal with various materials, some of which may have adhesive properties and stick to the surface of the conveyor belt. This problem can be associated with the weight of the conveyor belt and the reduction of its performance and efficiency. Also, the material stuck to the surface of the conveyor belt can over time provide the conditions for wear of the device and damage to its various parts. The use of these parts, in addition to increasing the work efficiency in these devices, prevents possible risks in them. Usually, these scrapers are installed near the discharge point of the conveyors.

Types of scrapers or belt erasers

Wiper belts are designed in different types and models that can be placed in two categories of static and dynamic scrubbers. Static scrapers are often used on the return side of conveyors, and their common types include Simple wiper, Double wiper, Segmented blade, etc. Dynamic conveyor belt cleaner is another type of these parts, which are divided into two categories: drive belt scraper and drive motor scraper. Also, rubber and metal wiper belts can be classified in terms of material.

Ideal conveyor belt cleaning feature

An ideal scrubber that has high performance and efficiency has a series of features that we will introduce in this section. The first feature of these scrapers is their reversibility. Also, these parts must have high resistance to heat. Another feature of these wiper belts is their elasticity, which makes them flexible against obstacles on the conveyor surface.

Also, the design of these scrapers should be such that there is no danger to the conveyor belt. An ideal conveyor belt cleaner is designed in such a way that their maintenance process is easy and does not require service for a long period of time. Also, an ideal scraper has high durability against moisture.

Benefits and uses of conveyor belt cleaners

Belt wipers have many advantages in working with all types of conveyors due to their design and features. These parts prevent the wear of the conveyor belt and prevent dust from entering the cargo transportation process. Also, these scrapers prevent contamination from entering the workplace. The use of these scrapers increases the durability of the conveyor belt and increases the safety of the executive forces.

Despite the use of these parts, there is no need to stop the conveyor belt in an emergency. Also, the use of conveyor belt cleaner reduces the manpower required to clean the surface of the conveyor belt and helps to speed it up a lot. Lowering maintenance costs of conveyor belts is another advantage of using these parts. The working process of these scrapers is in line with regulations that reduce environmental pollution.

Also, these parts prevent the loss of transported materials on the conveyor belt and have a great impact on the life of the equipment. Despite these advantages, these scrapers can be used in many work fields. One of the most important applications of these parts is their use in road construction, mining, drilling, construction, etc. industries.

The angle of the scraper blade relative to the belt

The conveyor belt cleaning blade used in these devices is installed at different angles in relation to the belt according to the working conditions, which in general can be divided into three categories: angle greater than 90 degrees, angle 90 degrees and angle less than 90 degrees. Blades that are used at an angle greater than 90 degrees cause accumulation of materials at the point of contact between the blade and the belt, and this also increases the possibility of wear on the surface of the conveyor belt.

Placing the blade at 90 degrees in the vicinity of the belt, which is commonly used, is associated with the wear of the tip of the blade gradually, which can also provide the conditions for the wear of the conveyor belt. Finally, the blades that are installed at an angle of less than 90 degrees prevent the accumulation of material behind the scraper and this also reduces the pressure on the conveyor belt.

Consequences of not using belt cleaner or conveyor belt cleaner

Failure to use scrapers in conveyor belts can have many negative consequences, which we will examine in this section. If the scraper is not used in different work processes, the conveyor belt system needs continuous cleaning, and this also increases costs and disrupts the continuous work process of the conveyor belt. Also, not using the wiper belt in the conveyor can cause damage to different parts of this device such as rollers, drives, pulleys, etc.

The adhesive material on the conveyor belt acts like a sandpaper if not separated, which can cause wear of different parts of the conveyor belt. Also, not using a conveyor belt cleaner will cause the belt to deviate due to the stickiness of the material and disrupt its weight balance. In addition to these cases, material sticking to the surface of the conveyor belt can be associated with an increase in its weight, which also causes an increase in energy consumption costs in these devices. Continual stoppages of the conveyor due to sticking of materials and reduction of work efficiency are other consequences of not using belt cleaner.

Important points in buying a conveyor belt scraper or cleaner

Before buying scrapers, it is necessary to pay attention to a series of points and factors, which we will introduce and review in this section. The first factor to pay attention to is the type of materials transported on the conveyor belt and their material, which is necessary to select the desired wiper belt based on the characteristics of these materials. The second factor is related to the technical specifications of the conveyor, including the speed of these devices, and it is necessary to select the desired scraper based on these specifications.

Another thing that should be noted in relation to the purchase of a conveyor belt cleaner is the width of the conveyor belt and the type of splice used in its design, on which these scrapers must be selected. Another factor that should be noted when buying these wiper belts is the material of the blade, which is usually made of mild steel, heated steel, stainless steel, and tungsten carbide. Blades made of tungsten carbide have a longer life and durability due to their high resistance to corrosion.

When buying a conveyor belt cleaner, choose a model that has proper performance and efficiency so that you don’t have to use a multi-stage scraper that has high purchase and maintenance costs. Finally, buy these scrapers from reputable brands and companies in the field of supplying these equipments, which have higher quality and durability compared to other companies.

Regarding the importance of using belt cleaners, the Flexco website says: Belt cleaners are an integral part of your conveyor belt system because of their ability to remove materials from your belt. Conveyors are the main problem with many conveyors, requiring frequent cleaning as our conveyor components wear prematurely and cause other conveying problems such as belt jamming. Reducing transportation can improve worker safety, increase operational efficiency, and increase productivity.

The price of a conveyor belt scraper or cleaner

There are various factors that can affect the total price of the scraper, which we will examine in this section. The first factor affecting the price of these scrubbers is their type and model, which are usually chosen based on the type of conveyor belt design and desired working conditions. Each wiper belt model has a specific price due to the type of design and structure they have. Another influencing factor on the price of these scrapers is the type of materials used in their construction, which will have a great impact on their quality and durability.

Also, the material of the blade and the type of material used in the construction of the conveyor belt cleaner can cause a change in its price. As we mentioned, mild steel, heat-treated steel, tungsten carbide, etc. are used in the construction of metal scraper blades, each of which causes a change in the cost of these parts.

Among other factors affecting the price of these scrapers, we can mention the quality of their construction, which has a great impact on their strength and efficiency. The type of brand and manufacturer of these wiper belts can also affect their price. Belt cleaners that are offered by reputable and popular brands have a higher price. Of course, the sellers also cause changes in the final price of belt wipers, so it is necessary to pay attention to their price in addition to quality when buying.

Online purchase of belt cleaner or conveyor belt cleaner

If you want to buy all kinds of scrubbers, you can buy these equipment in person and online. Nowadays, the acceptance of the online shopping method is much more than the face-to-face shopping method due to its advantages. In the online shopping method, there is no need to visit scraper supply stores in person, and buyers can order the desired product by referring to the virtual pages of stores active in this field.

Also, in the online shopping method, it is possible to access these stores 24 hours a day and on all days of the week, and there is no need to spend extra time and money to buy this equipment. Finally, it is necessary to buy these scrapers from reputable stores in this field, and we will introduce you to the store of Rehavaran Sanat Qomes, which provides the best models of conveyor belt cleaners with high quality and reasonable prices.