Conveyor belt construction training will help you to design and produce a conveyor belt suitable for working conditions using the equipment and parts used in the design of this device. As you know, conveyor belts are practical equipment for moving and transferring materials, objects and goods, which are used in many fields of work, especially in various industries. Various components and parts are used in the construction of conveyors, and the type of design and material of these parts depends on the conveyor model and its use. Among the important components in the design of conveyor belts, we can mention the belt, electric motor, roller, drum, chassis, etc., each of which has a special design and structure.
Using a conveyor belt in the transmission system increases work efficiency, increases execution speed, reduces costs, and saves execution time. In addition, in working with these devices, there is no need to involve manpower in the implementation process, and this also increases the safety of the workforce during implementation. Conveyor construction training includes a series of steps, among which we can mention the selection of conveyor components and parts, the three-dimensional design of the conveyor belt, the assembly of components and parts, and the final test of the device. In the following, we will introduce and review more of these steps, and finally, we will discuss a series of important points related to the construction of the conveyor belt and how to buy its equipment.
Selection of conveyor components and parts
The first stage of conveyor belt construction training is devoted to the selection of components and parts used in the design of this device. At this stage, the parts used in the construction of the conveyor belt (main and secondary parts) are selected according to the work needs and environmental conditions, the most important of which are conveyor belts, conveyor drums, The roller of the conveyor belt, the electromotor part of the device and its chassis are pointed out. Since each of these components are offered in different types, dimensions and structures, it is necessary to choose the desired parts according to the needs and working conditions. In the following, we will examine the characteristics of each of these components and how to choose them in the construction of the conveyor, which is as follows.
Choosing the right belt in conveyor construction training
The belt is one of the important parts in the design and construction of the conveyor belt, and it is necessary to pay attention to a series of factors in its selection. First of all, it should be noted that depending on the type of use, the belts can be made of fiber-reinforced rubber or metal (stainless steel). Rubber belts are designed as a one-handed band, and metal belts have a mesh-like and chain structure. In choosing the right belt for making a conveyor belt, it is necessary to consider parameters such as environmental conditions and temperature, type of transported material, temperature of the material to be transported, material transfer route, slope of the route (uphill or downhill), available space, speed and capacity of the conveyor belt and Finally, pay enough attention to the costs. Choosing a suitable belt in the construction of a conveyor increases work efficiency, execution speed and saves costs.
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Choose the right drama
Conveyor roller or drum is one of the other important parts in the design of the conveyor belt, which plays an important role in the movement of the conveyor belt and guiding the materials. In each conveyor, at least two drums or rollers are needed, which are placed on both sides of the conveyor path. The drum at the beginning of the conveyor is called the driving drum and the drum at the end is called the moving drum. Among other drums used in the design of the conveyor belt, we can mention the direction change drum and the idle drum, which are used in the construction of the conveyor depending on the working conditions. When choosing a conveyor drum, it is necessary to pay attention to the width of the belt and choose the desired drum based on that. In addition, the machine’s capacity and torque are other parameters that need to be paid special attention to when choosing rollers.
Choosing the right roller
Among the other important components in the construction of the conveyor belt, we can mention the rollers, the way they are selected has a great impact on the effective operation of the conveyor belt in transporting and handling materials. First of all, it should be mentioned that the rollers are designed in different types and dimensions, which can be used according to the needs and working conditions. For example, if you intend to transfer and move bulk materials such as gravels, pebbles, etc., it is better to use rollers with plastic coating. On the other hand, uncoated metal rollers are suitable for moving non-bulk and packaged materials in different dimensions, and it is necessary to pay attention to these factors when choosing a roller when making a conveyor belt.
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Choosing the right electric motor in conveyor belt manufacturing training
Conveyor electric motor (electric motor) is one of the other important components in conveyor design, and in this part of the conveyor belt construction tutorial, we are going to discuss how to choose it. Since the driving force of the conveyors is provided through the electric motor, the correct selection of this part will have a great impact on the performance and efficiency of the device. In choosing an electric motor, it is necessary to pay special attention to parameters such as the type of conveyor belt, the type of transported materials, the average weight of the materials and the environmental conditions, and based on them, a suitable electric motor should be selected. Also, the electric motor you are looking for should have sufficient resistance against dust, lubrication, moisture and chemicals.
Choosing the right chassis in conveyor belt manufacturing training
After preparing the installation parts of the conveyor belt, it is time to choose a suitable and resistant chassis to mount these parts. The chassis of the conveyor belt is made of metal and cans, beams, etc. are used in its construction. The chassis used in the construction of the conveyor must have sufficient resistance and strength against the weight of the conveyor and the load on it. Also, the chassis structure should be such that it can be used in different environmental conditions.
3D design of the device
After choosing the components and parts of the conveyor belt, it is time for the 3D design of this device. For this, modern software is needed in this field, in which a three-dimensional sample of the conveyor belt is designed based on the needs and working conditions. Of course, the 3D design of the conveyor belt can be done from scratch, and it is also possible to use samples that have already been designed and prepared.
In the 3D design of the conveyor belt, it is necessary to pay special attention to the type of work area, conditions and executive needs, so that a conveyor belt with reliable, safe and durable performance can be designed and built based on that. Familiarity with the 3D design software of these devices is a part of the conveyor belt construction training, which must be taken into consideration before implementing the project.
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Assembling components and parts in conveyor belt construction training
After choosing the parts of the conveyor according to the working conditions and needs and the three-dimensional design of the device, it is time to assemble the components and parts of the conveyor, which should be done accurately and based on the designed plan. Of course, during the installation of parts, it is necessary to use the dimension plan of the device that is designed in advance. In this first step, the conveyor belt is cut or shaped according to the designed plan in specific sizes and dimensions.
In this stage of the conveyor belt construction training, the parts of the device are placed next to each other and installed based on the designed plan. Welding can be used to create strong and resistant connections between components. After that, the functional parameters of the device, such as its tension and speed, are tested. Finally, all the components are mounted on the chassis or frame of the device that has been selected according to the design plan and according to the dimensions mentioned in it, and a strong connection is made between them.
Final test of the device
After finishing the connections of the parts and parts of the conveyor belt and completing it, it is time to test the device. For this purpose, the entire structure of the device is reviewed and checked based on the designed plan, so that any defects can be corrected as soon as possible. At this stage of conveyor belt construction training and after its initial approval, it is time to turn on the device to check its performance in the working conditions of the workshop.
At this stage, it is possible to examine the route of material transfer, the capacity of the device and its pressure tolerance and adjust and control it according to the working conditions and needs. After implementing the desired corrections for the final confirmation of the device’s performance, the conveyor is turned on again and its performance is checked. If there is no problem in its performance and implementation process, the final approval is done and the desired conveyor belt will be ready for use in the field of work.
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Important and practical points in making conveyor belts
In this part of the conveyor belt manufacturing tutorial, we are going to discuss a series of tips and factors related to the way these devices are manufactured, which has a great impact on the manufacturing quality and their efficiency. First of all, it should be noted that the design and construction of the conveyor should be such that it produces little noise during operation. Based on this, it can be said that the use of smooth tapes is better than chain tapes. The next point is the maximum use of space in the construction of the conveyor belt, which will increase its productivity. Considering this factor, it can be said that the spiral conveyor is a more suitable option. On the other hand, complex conveyor belt systems, despite their high efficiency, are difficult to maintain and install, which should be taken into account in the construction of the conveyor belt.
Also, in the construction of the conveyor belt, monitoring system can be used to better monitor the execution process and reduce the labor force. Among the other important factors in conveyor belt manufacturing training, we can mention the health and safety standards that need to be considered in the conveyor belt manufacturing process. Another factor in the design of the conveyor belt, which is also of great importance, is the quality of the parts that are used in its construction. The use of high-quality and high-quality parts in the construction of the conveyor increases the efficiency of the device and increases its durability. In the end, if you are looking to build a practical and low-cost device and you have little time to design and build it, it is better to design and build simple and practical models of these devices.
Online shopping for conveyor equipment
If you intend to buy conveyor belt equipment, you can also buy this equipment online in addition to the face-to-face method. In the online shopping method, there is no need to go to the store in person and spend time, energy and additional costs for this. By referring to the sales pages of stores active in this field, you can view and purchase these equipments along with their specifications and prices 24 hours a day and on all days of the week. Of course, many reputable stores are active in the field of supply of conveyor equipment, and the store of Rehavaran Sanat Qomes is one of the most reliable of them. By visiting this center, you can buy all kinds of these equipments with high quality and reasonable price.
