Choosing an industrial gearbox requires a series of information regarding its specifications and how to use it, which must be reviewed before preparing this device. At first, it is necessary to pay attention to the factors affecting the operation of these gearboxes and their lifespan, and select the desired gearbox based on that. The technical specifications of the gearbox and the type of working conditions are other factors that can influence the selection of these devices. If suitable gearboxes related to working conditions are not used in a work process, serious damage may be caused to the gearbox itself and other parts of the system while reducing work efficiency.

Since industrial gearboxes are used in many fields of work and in different industries, the quality and efficiency of these devices can have a great impact on the execution process and work efficiency of these fields, and for this reason, how to choose them It is very important. Industrial gearboxes are designed and supplied in different types and capacities, which can be used according to the needs and working conditions. However, it is also possible to design and manufacture these equipments in a customized manner, which can greatly help to improve their performance in different working conditions. In the following, we are going to discuss a series of important factors related to choosing an industrial gearbox, which can be a good guide for you in choosing this device.

Paying attention to work needs in choosing an industrial gearbox

The first factor in choosing industrial gearboxes, which is also of great importance, is the type of work required for these devices, based on which the desired gearbox should be selected. On the other hand, gearboxes are designed with different capacities that can be used in certain working conditions. Based on this, the desired working requirement should be determined first, and based on that, the type of gearbox and its technical specifications such as power, torque, conversion ratio, input speed, etc. should be selected. In the following, we will introduce each of these specifications and their influence in the process of choosing an industrial gearbox.

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Paying attention to the device model when choosing an industrial gearbox

According to the type of design, structure and performance, industrial gearboxes are available in different types and models, the most practical of which are helical gearboxes, solar gearboxes, bevel gearboxes and helical gearboxes. Of course, other models of gearboxes such as direct shaft gearboxes, hanging gearboxes, variable speed gearboxes, cranville pinion gearboxes, etc. are available, which can be placed under the four main gearboxes according to the type of design and mechanism they have. . However, each of these devices, according to their specifications and features, have advantages and disadvantages in different working conditions, which must be considered when choosing an industrial gearbox. In the following, we will introduce these gearboxes, their features, advantages and disadvantages.

Introduction of Solar Gearbox (Planetary Gearbox)

The solar gearbox is one of the practical types of gearboxes in many fields of work, which is also known as the planetary gearbox. These gearboxes are designed in a coaxial manner, and for this reason, they have a small and compact structure. One of the many advantages of these gearboxes is their high efficiency, low volume, low backlash, and their high torque-to-weight ratio. However, due to their complex design, these devices require specialized maintenance, which must be taken into account when choosing a solar model industrial gearbox.

Introducing Worm Gearbox

Among the other widely used models of industrial gearboxes, we can mention helical gearboxes, which use vertical input and output shafts in their design. These devices have a high power transmission coefficient and are cheaper and quieter compared to solar gearboxes. The vibration of these devices is low and due to their irreversible mechanism, they have high security in work systems.

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Introducing Bevel Gearbox

The bevel gearbox is one of the other practical gearboxes in the field of industry, in their design, an angled lever is used, which gives the device the ability to change the direction of rotation. The characteristics of bevel gearboxes are their compactness, high power, silent operation, optimal energy consumption and high price. These types of gearboxes are mostly used in powerful conveyors and have high efficiency and durability.

Introducing the gear set (helical)

Among the other functional models of these devices, we can mention the gear set gearbox (Gear Train), which are used in work fields that require high power. These gearboxes are designed with a parallel axis and are suitable for working with conveyors. Also, the use of this equipment saves maintenance costs according to the type of design they have. If you are looking to choose an industrial gearbox with high power, low conversion ratio and a performance level close to one, gear set gearboxes or helical gearboxes can be a suitable option for you.

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The type of input drive in choosing an industrial gearbox

Since different input actuators are used in transmission systems according to working conditions and needs, it is necessary to pay enough attention to the type of these actuators when choosing industrial gearboxes. The input actuators in these systems can be electric motors, turbines, or piston motors, each of which can deliver different shocks to the gearbox section according to their design and performance. It should be noted that compared to electric motors, piston engines deliver more shock to the gearbox, which must be taken into account when choosing this equipment.

The website Designworldonline has stated interesting things regarding the choice of gearbox; The process of choosing a gearbox includes several steps that determine how the device works and how to install the unit. The most common information required are: input speed and horsepower, desired output speed or desired output torque (determines the ratio).

Input speed in choosing an industrial gearbox

The input speed to the gearbox is another important factor in the selection of industrial gearboxes, which is mentioned in the specifications of the device. By using this factor, many device calculations can be performed, including calculating the reliability factor, which can be a good guide for choosing the type of oil, how to lubricate, choosing bearings, etc. in these devices. Since the input speed to the gearbox can change according to the type of connection or coupling, it is necessary to mention its exact value in the calculations, taking into account the details.

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Electric motor power in choosing industrial gearboxes

When working with an industrial gearbox, it is necessary to pay attention to the output power of the electric motor and select the desired gearbox based on that. To calculate the output power of the gearbox, two factors of the efficiency of the gearbox and the input power of this device will be needed. The input power of the gearbox is the same as the output power of the electric motor, which is mentioned in the catalog of the device. The output power of the gearbox is obtained by multiplying the input power of the device by its efficiency.

Output torque in choosing an industrial gearbox

Another important factor in choosing industrial gearboxes is the output torque of these devices, which must be selected based on working conditions and needs. Gearboxes with high output torque should be used in heavy processes that require high torques. The mismatch between the torque of the system and the torque of the gearbox can cause damage to its various parts.

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Conversion ratio and output speed in choosing industrial gearboxes

Gearbox conversion ratio is one of the important factors in choosing this device, which should be chosen based on work needs. In transmission systems, the speed of the electric motor can be changed in different amounts in the output part of the system based on the gearbox conversion ratio.

How to connect in choosing an industrial gearbox

Another important factor that needs to be considered in choosing these gearboxes is the way they are connected to other parts of the system, which is called coupling. The connection or coupling of the gearbox with the electromotor part of the system and its other parts can be done in different ways, such as direct connection, coupling connection, belt and money, which must be paid enough attention to this factor when choosing the gearbox.

Environmental conditions in choosing an industrial gearbox

Environmental conditions are other important factors in choosing industrial gearboxes, which will have a great impact on the performance and durability of these devices. Among these conditions, we can mention the ambient temperature, the amount of dust, the amount of humidity, contact with chemicals, etc. that the gearbox in question must be compatible with the mentioned conditions so that it does not suffer serious damage and its durability and longevity. It should not be reduced.

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Efficiency in choosing industrial gearboxes

Another factor that needs to be considered when choosing these gearboxes is the efficiency of these devices, which has a great impact on their performance and efficiency. In addition, this factor will also affect the amount of energy consumption in the system, which can increase consumption or save it.

The slack factor in choosing an industrial gearbox

The amount of backlash of the device, which is also referred to as Backlash, is one of the important factors in choosing industrial gearboxes that must be taken into consideration. The slack factor, which actually represents the distance between the teeth of the gears of the gearbox, has a great effect on the effectiveness of the device and the accuracy of its transmission.

The noise level of the device in the selection of industrial gearboxes

The amount of noise production and noise pollution of the device is another factor that needs to be taken into consideration when choosing an industrial gearbox. Gearboxes that produce low noise pollution during use are more suitable for various work processes.

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Maintenance requirements in choosing an industrial gearbox

Gearbox maintenance requirements are other factors that need to be considered when choosing this device. Since these equipments require periodical lubrication, when choosing industrial gearboxes, it is necessary to pay attention to how to implement this process according to the manufacturer’s instructions.

Work factor in choosing industrial gearboxes

Another important factor in the selection of industrial gearboxes is their duty factor (s.d), whose value is mentioned in the tables related to the technical specifications of these devices. This factor refers to the tolerance of the gearbox under different loads, and for this reason, it is of great importance. By checking the work coefficient of these gearboxes, you can choose a high-performance device suitable for the working conditions.

The weight and dimensions of the device in choosing an industrial gearbox

The weight and dimensions of the gearbox are important factors that must be considered when choosing these devices. In choosing the weight and dimensions of the gearbox, it is necessary to pay attention to the available space and its installation location and select the desired gearbox based on that. Also, the type of gearbox shaft is another factor that needs to be chosen according to the conditions and working space. Three types of vertical, parallel and coaxial shafts are used for gearboxes based on their location, which must be considered when choosing these devices.

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The price of the gearbox in choosing an industrial gearbox

Another important factor in choosing industrial gearboxes is the price of these equipments, which can affect their efficiency and durability. On the other hand, the price of an industrial gearbox depends on various factors, including the type and model of the gearbox, its weight and dimensions, conversion ratio, efficiency of the device, the quality of parts and the manufacturer’s brand. Gearboxes that are offered by reputable brands and companies and are of high quality and durability usually have a high price.

Online shopping for industrial gearboxes

If you intend to buy and choose an industrial gearbox, you can also buy these devices online. Nowadays, the online shopping method is more popular among buyers due to its advantages and is widely used. To buy different models of industrial gearboxes online, it is enough to go to the store of Rehavaran Sanat Qomes, which is one of the most reliable stores in the field of supplying this equipment, and buy the gearbox you want with high quality and reasonable price.