Conveyor safety is one of the most important issues in working with this equipment, which plays an important role in their implementation process. Today, the conveyor belt is used in many fields of work due to its features and advantages, including the use of this equipment in the manufacturing industry, assembly sector, food industry, pharmaceutical industry, chemical industry, stores, airports, post offices, agricultural fields, mines, warehouses and distribution centers. Working with this equipment increases operational speed and work efficiency, reduces operational costs and increases employee safety in the material transfer process.

Considering the high importance of safety issues in working with conveyors and the role of safety equipment in the working process of these equipments, in this article we intend to introduce the safety equipment of conveyors to the safety hazards of working with these devices, dangerous and prohibited areas in safety. Conveyors, important points in the safety of these equipments before starting up, essential points in their safety during work, etc. We hope that these materials will be of interest and use to you.

Conveyor safety equipment

Conveyors use a series of equipment for safety reasons, which are referred to as conveyor belt safety equipment. These equipments play an important role in the effective operation of the conveyor belt and its safety in various work processes and are of great importance in this field. Among the common and widely used types of safety systems and equipment in conveyors are conveyor emergency stop switches, conveyor deviation control switches, conveyor flow control switches, conveyor tear control switches and conveyor safety limit switches. Each of them has an important role in ensuring the safety of this equipment.

Conveyor safety hazards

Working with conveyors is associated with a series of safety risks that we will examine in this section. Stuck employees and executive personnel between different parts of the conveyor belt, including chains, rollers and belts, which may be due to their clothing. Falling or falling of the load from the conveyor belt due to the lack of protection in this equipment, which can be associated with risks. Among other risks related to working with this equipment, we can mention the risk of electric shock, fire, contact with chemicals, inhalation of toxic substances and dust arising from materials during handling, etc.

Recommended product: spiral conveyor

Dangerous and prohibited areas in conveyor safety

Prohibited and dangerous areas of the conveyor belt are areas that people should not be in due to safety reasons. Executive personnel and people who deal with conveyors must also be present in these areas with the permission of the safety officer and observe full caution. Accordingly, it is necessary to use fencing and protection in these areas, and if protection is not used in these areas, the necessary steps should be reported to the relevant authorities.

Among the dangerous and prohibited areas of the conveyor belt, we can refer to above and below the conveyor belt, the way of transporting objects on the conveyor belt, around the conveyor section, around the shafts and parts related to power transmission, etc. Also, the rotating parts of the conveyor belt that are exposed to the executive force are other places that should be avoided.

Important points in the safety of conveyors before starting

First of all, it should be noted that all employees and executive personnel must use personal protective equipment before working with this equipment. Also, before starting these devices, it is necessary to check all safety equipment and protective switches and ensure their health. Checking around the conveyor belt before starting is another point that needs to be taken into account before working with this equipment, so that any extra objects on the machine can be removed quickly.

Find out the exact location of the emergency stop of the device and learn how to work with it and then use the device. Finally, in case of oil leakage or any visible defects in the parts and structure of the conveyor belt, it is necessary to report this issue to the relevant authority.

Recommended product: Stacker Conveyors

Essential points in the safety of conveyors during work

While working with different conveyor models, it is necessary to pay attention to a series of important points related to the safety of the conveyor, which we will introduce in this section. The first point in this regard is not to use loose clothing when working with conveyor belts, which causes them to get stuck in the machine and cause possible dangers. Also, if you have long hair, tie it back. The use of a helmet is also recommended in this context. When working with conveyors, avoid climbing these devices and standing and walking on them.

Also, avoid standing under the balance weight and do not touch the parts of the machine during operation. When working with conveyors, keep the necessary distance so that moving objects do not hit you. Inspect the conveyor belt regularly during operation so that possible problems can be solved as soon as possible. If there is a problem in the working process of the conveyor, turn off the device immediately and leave it to experts in this field to check it.

According to the thermofisherwebsite, there are three common types of conveyor protection switches that help ensure the safety of your operation: the belt misalignment switch, the safety cable tension switch, and the tripper position switch.

Important points in ensuring the safety of gravity conveyors

Due to safety issues in working with gravity conveyors, it is necessary to pay attention to a series of points that we introduce in this section. First of all, it should be noted that when working with these devices, especially when transporting heavy goods, it is necessary to use friction surfaces in order to avoid possible risks in this field.

Also, the use of protectors in different parts of these devices, especially on the wheels, rollers and between the conveyor belt, is of great importance in the safety of the conveyor belt. In addition, in order to prevent things from falling in these devices, guard rails can be used along their two sides. It is very important to use the warning device to receive the goods, especially when it is not possible to see the goods for the operator.

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Important points in ensuring the safety of bar conveyors

Paying attention to a series of points while working with these devices has a great impact on the safety of the bar conveyor, which we will examine in this section. The first point in this field is the location of the operator, which should be such that moving objects do not hit him. The second point is easy and complete access to the control part of this equipment, which has a great impact on their performance and safety. Also, it is necessary to use guards in these conveyors and between the moving part of the device and stationary objects.

The installation of emergency switches along the conveyor belt and 30 meters apart has a great impact on the safety of this equipment. The use of the earth wire in the bar conveyor prevents the creation of static electricity in it, and this has an important effect on the safety of the conveyor. It is very important to use safety and protective equipment in these devices, especially in places where there is a possibility of electric shock, fire, etc. Finally, before repairing and cleaning these devices, make sure they are locked.

Important points in ensuring the safety of pneumatic conveyors

For greater safety of the pneumatic conveyor during operation, it is necessary to pay attention to a series of points that have a great impact on the safety of these devices during operation. It is very important to be fully familiar with the discharge valves and control devices in this equipment, so that in case of any obstruction by cutting off the air flow, the resulting damages can be prevented.

Protecting the connection points in these devices is of great importance in order to prevent material from splashing out if the gaskets fail. Also, in these conveyors, the screening device must be placed in the right place to prevent large objects from being sucked into it.

Important points in ensuring the safety of transportable conveyors

For the safety of the transferable conveyor belt, it is necessary to pay attention to a series of points while working with these devices, which we will introduce in this section. Before moving these devices, make sure that the wheels and rails used in them are firmly connected. These devices should not be loaded with loads that are greater than their capacity so as not to damage its moving parts, especially the wheels.

The electrical components used in the design of these conveyors must be waterproof so that they do not get damaged in contact with water and there is no risk of electrocution. During the movement of these conveyor belts, it is necessary to pay attention to the placement of the cables in order to prevent their possible damage during movement.

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Safety tips in conveyor repair

In repairing the conveyor belt, it is necessary to pay attention to a series of safety points, which we will discuss in this section. First of all, it should be noted that at least two people must be present in the process of repairing the conveyor and it is not recommended to repair these devices individually. Also, the order of operations in the conveyor belt repair process and paying attention to details are of great importance. In addition, warning signs and tapes should be used in the scope of conveyor belt repairs.

The use of appropriate and specialized tools in this field is of great importance, which has a great impact on the repair process of this device and the safety of the conveyor belt during operation. Before cutting the conveyor belt, it is necessary to restrain its two sides in the column of the conveyor belt, for this purpose, tension clamps with tow wire can be used. Pay attention to this safety point that it is forbidden to remove the protection systems from the circuit of the conveyor belt, which is called jumpering in the term.

In choosing the right tow wire to restrain the balance weight, etc. of these devices, it is necessary to pay attention to the load tables of the tow wire and select the desired tow wire based on that. During the repair of this equipment, in order to protect the used adhesives and solvents, do not smoke to prevent fire. At the end of the repair process, in order to maintain the safety of the conveyor belt, put the guards of the device accurately in place. Also, re-examine the various parts of the necessary device and start and test it in coordination.

Online shopping for conveyors

Nowadays, the online shopping method can be used to buy all kinds of conveyor belts because of its advantages. In online shopping, there is no need to go to the store and spend extra time and money for this. Also, in this method, it is possible to see the types of conveyors and their specifications and prices through sales sites 24/7, which facilitates the process of purchasing them. Of course, it is recommended to buy these devices from reputable stores in this field, and we are introducing Rahavaran Sanat Qomes Company to you, which is one of the most reliable stores in the field of supplying all kinds of conveyor belts and the latest models of this equipment with high quality. And offers a reasonable price.