Conveyor belt apparatus, which is also known as conveyor belt apparatus, is an executive process in working with conveyor belts, in which open circuit belts are converted into closed circuit belts under the operational set. Belts are an important component in the design of conveyor belts, whose dimensions and materials are selected based on the type of conveyor belt and its use. After selecting the material and dimensions of the conveyor belt, it is time to use it in the conveyor belt, for this purpose, it is necessary to connect the two ends of the belt under special conditions, which can be applied to both cold and hot devices.

Considering the high importance of the implementation of professional devices in conveyor belts and the great impact of this operation on the performance, efficiency and durability of these belts, in this article we intend to introduce the types of devices and how to implement them while introducing conveyor belt devices. Let’s mention the advantages of the devices and the factors affecting their costs, which we hope will be of interest and use to you, the audience.

What is conveyor belt apparatus?

Conveyor belt apparatus is a set of operations under which conveyor belts are prepared and used in the design of the conveyor belt. Conveyor belt is one of the widely used equipment in moving and transferring goods, and conveyor belts play an important role in their execution process. The conveyor belt moves through the rotation of the conveyor rollers that receive the necessary power from the electromotor section and provide the conditions for the movement and transfer of goods. Conveyor belts are usually designed with different dimensions and supplied in the form of rolls, which need to be operated by apparatus before being used on the conveyor belt.

In addition, the belts may be eroded, corroded and even torn during use in the conveyor belt, and in such a case, the conveyor belt apparatus can fix these damages. Among the industrial belts in which it is necessary to use apparatus operations, we can mention PVC belts, polyurethane belts, power transmission belts, PU belts and polycord belts. Conveyor belt apparatus is a specialized matter and should be done by skilled people with high precision.

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Types of conveyor belt apparatus

Conveyor belt devices can be implemented in different ways, including hot devices and cold devices, which will be introduced and reviewed in the following.

Conveyor belt heating apparatus

Conveyor belt hot apparatus is one of the effective and reliable methods in conveyor belt apparatus, which can be used to connect two ends of the conveyor belt and create a closed circuit belt. Strong adhesives and thermal devices are usually used for hot devices. The advantages of this type of apparatus include increasing the strength and resistance of the belt, better performance and efficiency of these equipments, and increasing their durability and lifespan.Warm appliances can be implemented in different ways; For example, in the hot apparatus of PVC belts, the two ends of the belt are punched into a toothed state.

Also, this work is done using strong cement adhesives and under the device. Finally, an additional layer is placed on the joint so that both ends of the belt are punched uniformly. Also, Lewis or grinding is used in the hot method of conveyor belt apparatus to connect the edges of the belt as best as possible. In the Lewis operation, the thickness of the belt is reduced at the cutting site, so that after the completion of the installation process, there is no difference in thickness at the connection site. Also, the edges of the belt should be cut diagonally before the application, and grinding should be done on the surface. With these descriptions, it can be said that conveyor belt hot apparatus is a specialized method and requires high precision and skill.

According to the ibeltrepair website, hot splicing is a repair method that uses heat, time and pressure to reattach the belt.

Cold apparatus or conveyor belt apparatus in a cold way

Among other common methods in conveyor belt apparatuses, cold apparatuses can be mentioned, in which cement adhesives and mechanical tools are used to connect the two ends of the conveyor belt. Fasteners, belt grips, manjid and adhesive layers are among the most widely used mechanical tools in this type of apparatus, which are commonly used to connect two ends of the belt. In this method, like the hot apparatus method, it is necessary to use Lewis or grinding to effectively connect the edges of the belt. Cold apparatus is known as a fast and cost-effective method in conveyor belt apparatus, the implementation of its mechanical connections requires high precision and attention. This type of apparatus has low prices and costs and will be applicable in less time.

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Cold or hot conveyor belts?

At the beginning of the work, it can be said that the use of cold or hot devices depends on the needs and working conditions that need to be taken into account. However, while the hot belt apparatus can create a very strong and durable connection in conveyor belts, it is associated with spending high costs, which needs to be taken into account.

On the other hand, cold conveyor belt apparatuses have a lower price due to the type of connection and material used in its implementation. Of course, it should be noted that if the cold apparatus is done with high precision and detail, it can be of high quality and efficiency and greatly help to increase the strength of the belt and its lifespan. The noteworthy point in this context is the impossibility of using belts with cold apparatus in hot environments, which is necessary to use this type of apparatus in special conditions.

In addition, in some working conditions, for example, it is not possible to connect steel conveyor belts to cold devices using mechanical connections and glue, and for this, it is necessary to use hot method (vulcanized) conveyor belt devices. Although hot apparatus is superior to cold apparatus due to its high strength and durability, nevertheless, in using these methods, it is necessary to pay attention to other parameters such as execution time, connection costs, etc., and these parameters in the cold apparatus method They are more economical.

Advantages of conveyor belt apparatus

If the conveyor belt apparatus is done professionally and with high precision, it will be accompanied by many advantages, which we will discuss in this section. First of all, it should be mentioned that correct and basic conveyor belt apparatus will be associated with increasing its performance and efficiency in executive processes. Belts that are installed and adjusted correctly have better efficiency in transferring materials and are less prone to breakdowns.

Among the other advantages of conveyor belt apparatuses, we can mention the reduction of maintenance costs of these equipments. Belts that are not properly adjusted and connected will fail sooner, which can be avoided with professional conveyor belt equipment and high costs for their maintenance and repair. In addition, the correct and principled devices of conveyor belts can reduce the friction created in the belts during work, which reduces energy consumption.

Conveyor belt apparatus can also help increase the useful life of belts, which also saves money. On the other hand, due to the low probability of their failure, the belts on which basic and professional apparatuses have been implemented, there is no need to stop the conveyor device continuously in the process of repairing these belts, which also reduces the damages caused by the stoppage of these belts. It becomes equipment. Finally, the conveyor belt apparatus increases the safety of the conveyor system and reduces the damage caused to the executive system and its employees.

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Rubber apparatus glue or conveyor belt apparatus glue

Rubber apparatus glue is one of the types of glue used in many work fields, which is also known as conveyor belt apparatus glue. Due to its high adhesiveness, this glue is used for rubber equipment, especially conveyor belts, tires, etc., and for repairing and filling them. These adhesives are in liquid form based on chlorophene and are supplied as two components. The resin material that has a covering role forms one part of these adhesives, and in the other part, a hardener that has a hardening role is used.

When using conveyor belt adhesive, these two components are mixed together in a specific ratio and placed on the desired area. Due to its special structure, this glue has many features and advantages, including high adhesive strength, high resistance to pressure, high durability and easy use. In addition, the adhesive of the conveyor belt apparatus has high resistance against water, dust, chemicals, acid substances, etc., and for this reason, it can be used in different conditions.

The cost of conveyor belt apparatus

The cost of conveyor belt equipment depends on various factors, including the type of equipment, the type of application of the belt, the type of material and the quality of the material used in its implementation, the cost and salary of executive agents, etc.As we have mentioned, belt apparatuses are made in two ways: hot apparatuses and cold apparatuses, in each of which certain materials are used for apparatuses. However, considering the execution method and materials used in these methods, it can be said that the cost of cold apparatus is lower compared to warm apparatus.

The type of belt application is another factor that causes the cost of conveyor belt devices to vary. For example, if the belt is supposed to be used in hot working conditions and in the vicinity of hot materials, it is necessary to use hot apparatus on it, which also causes the cost of the apparatus to rise. The type of materials used in the implementation of apparatuses, which includes the cost of glue, fasteners, belt grips, etc., is another factor that causes changes in the implementation costs of apparatuses.

In addition to that, the quality of the material used in the apparatus, for example, the quality of the glue used, the type of fastener design, etc., are other factors that cause the difference in the final costs of the conveyor belt apparatus. High quality adhesives have a high price due to their high adhesion and efficiency. The brand of the producer of materials and materials of the conveyor apparatus and the sellers are also other factors that can affect the costs of its implementation.

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Online shopping for conveyor belts and conveyor belt adhesive

If you intend to buy all kinds of conveyor belts and practical equipment in the implementation of apparatuses, especially glue for conveyor belt apparatuses, you can also buy these equipments online. In the online shopping method, there is no need to go to the store and spend extra time and money for this. Also, in this method, it is possible to view all types of belts along with their specifications and prices online at all hours of the day and week, which makes the process of purchasing this equipment easier. Among the reliable stores in the supply of conveyor belts, we would like to introduce to you the store of Rehavaran Sanat Qomes, which is one of the most reliable stores in this field of work and offers the most widely used equipment for working with conveyor belts with high quality and reasonable prices. puts