Conveyor belt rupture detection sensor or conveyor belt rupture notification key is one of the widely used safety equipment in conveyors, and its use in conveyor design plays an important role in the safety of this device and its users. Conveyor belt may be damaged during operation due to some reasons, and this damage may be to the extent of tearing it. In such a case, a belt tear can cause damage to other parts of the conveyor belt and even users, for this purpose, a safety and protection system is used in the design of the conveyor belt as a tear detection sensor.
The conveyor belt tear detection sensor detects the condition by detecting a tear or any problem in the conveyor belt and provides the conditions to stop the conveyor belt through the control part of the device. Considering the widespread use of these sensors in conveyors and their important role in the safety of the conveyor system, in this article we intend to introduce conveyor safety equipment and their importance, to introduce the conveyor rupture notification key, the possibility of using these keys in Types of conveyors, how to install these sensors, important points in choosing these keys, factors affecting the price and how to buy them will be discussed, which we hope will be of interest and use by you, the audience.
Conveyor safety equipment and their importance (conveyor tear detection sensor)
Since conveyors are mechanical equipment and moving parts are used in their design, safety principles in working with these devices are of great importance. Compliance with these principles will help increase the safety of employees while working with this equipment and prevent serious damage to the entire conveyor system. One of the important and necessary principles in working with conveyors is the need to use safety equipment in their structure, which greatly help to increase safety and improve their performance in different working conditions.
Among the safety devices that are commonly used in the design of conveyors are the conveyor rupture detection sensor (conveyor rupture notification key), conveyor deviation control switch, conveyor emergency stop switch, and safety limit switch. Conveyor etc. pointed out. Each of these systems plays an important role in the safety of conveyors according to their design and use. Also, the failure to use these equipments in the conveyor belt or their failure to function properly can cause irreparable damages and bring high costs.
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Introducing the conveyor belt rupture notification key
The conveyor belt tear detection sensor is one of the safety and essential equipment in the conveyor belt structure, which is also known as the belt misalignment switch. This sensor plays an important role in the performance of the conveyor belt and its safety in different working conditions, and for this reason, it is of great importance. As the title suggests, this sensor is designed to detect the tear and failure of the conveyor belt in order to prevent possible damages in this field.
From the wide application of this sensor in conveyors, it can be mentioned that they are used in various fields of work, such as mines, cement, steel, chemical industries, etc. The conveyor belt tear detection sensor has two electrical and mechanical functions and is designed in such a way that if there is any problem in the belt of the device, it detects the situation and stops the device. Of course, this is done through signals that are sent to the controller section to stop the machine automatically. Depending on its design, various technologies are used in the conveyor belt rupture notification key, including laser sensors, pressure switches, and bearings.
Of course, examples of these sensors are also available, which, in addition to the ability to detect tape tearing, also have the ability to detect tape speed and the direction of tape movement. The conveyor belt rupture detection sensor, in case of any overload in the belt, decrease in diameter or tear of the belt, issues a warning command and provides the conditions to cut off the electric current and stop the conveyor belt. So, it can be said that the use of these sensors reduces the cost of conveyor maintenance and increases the safety of employees.
Sensing.matsushima’s website said the following regarding the key to announce the rupture of the conveyor belt; A belt tear detector is a sensor that detects a vertical belt tear that occurs under the conveyor belt transfer tube.
The possibility of using a conveyor belt rupture detection sensor for all conveyor belts
It is possible to use the conveyor belt rupture notification key for all conveyor belts, and through this system, conveyor belts can be secured against possible risks, especially the risk of belt rupture. It is also possible to custom design these sensors for conveyors according to their size and width, and this helps the effective performance of these systems in conveyors.
Another issue in this field is the possibility of using these keys in conveyors that use belts with different structures in their design. In other words, the key for announcing the rupture of the conveyor belt can be used to detect the rupture of belts with a rubber structure, polyurethane, polyethylene, polyvinyl chloride, polyester, etc.
One of the features of the conveyor belt tear detection sensor is the ability to detect height in some of their models, which makes it possible to adjust these keys according to the height of the belt. In addition, in some of these sensors, the ability to adjust the time cycle has been used so that they can be automatically adjusted to the best possible state, which will affect the precise performance of these sensors in the design of the conveyor belt.
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How to install and implement the conveyor rupture notification key in the conveyor structure
Before installing the conveyor belt rupture detection sensor, it is necessary to pay attention to the type of device and its environmental conditions, and install the sensor based on these factors. Of course, sensor installation requires sufficient knowledge and expertise in this field and it is better to be done by experienced people. However, the installation of this equipment is divided into two parts: installing the central part of the sensor and installing its controller. To install the central part of the sensor, it is necessary to place this part next to the conveyor belt (above or below the belt) and install it correctly and with high precision.
The conveyor belt rupture notification switch should not be installed in the path of the conveyor belt and cause a disturbance in its movement; Because this problem will have an adverse effect on the performance of the conveyor and the sensor itself may be damaged. After installing the central part of the sensor, it is time to install its controller, which must be installed carefully based on the position of the conveyor belt. Finally, the controller part is connected to the central part of the sensor through communication cables. Now it’s time to calibrate the conveyor belt tear detection sensor to ensure its correct operation. Finally, in the installation of this equipment, while observing the safety points, it is necessary to use other equipment such as safety guards, support masts, etc., which greatly help the better performance of the sensor in the conveyor device.
Important points in choosing a conveyor belt tear detection sensor
Before choosing a conveyor belt rupture notification key, it is necessary to pay attention to a series of points in order to buy a functional product with the necessary efficiency. The first point in choosing this equipment is to pay attention to the type and model of the conveyor belt so that a suitable detection sensor can be used based on it. For some conveyor models, it is necessary to use special sensors in order to have the necessary efficiency in the desired working conditions. The second point in the preparation of the conveyor belt rupture detection sensor is to pay attention to the characteristics of the conveyor belt, which includes the length of the conveyor belt, its width, the inclination of the device during transportation, etc.
Also, in choosing these sensors, it is necessary to pay attention to other factors such as the weight and resistance of the tape, so that a suitable sensor can be used based on that. The next point in choosing the conveyor belt rupture notification key is to pay attention to the working and environmental conditions in order to use a suitable sensor for those conditions. The type of transported materials, their structure, ambient temperature, humidity, etc. are among the working conditions that need to be taken into consideration. If you intend to use the detection sensor in wet, chemical and dusty environments, it is necessary to use equipment resistant to these conditions.
Conveyor belt speed is another important factor in choosing a conveyor belt rupture detection sensor, which must be taken into consideration when preparing this equipment. The sensors that are chosen for high-speed conveyors must have a high response to avoid possible damages in the event of a tape break. Finally, the brand of the conveyor belt rupture detection sensor manufacturer is one of the other important factors in choosing this equipment, which has a great impact on their efficiency and durability.
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Factors affecting the price of the key to announce the rupture of the conveyor belt
The price of the conveyor belt tear detection sensor depends on various factors that must be taken into consideration before purchasing these sensors. The first factor in this field is the type of sensor design, which can affect its supply price. As we mentioned, the conveyor belt rupture notification key is custom designed according to the dimensions and size of the belt, and its price can be higher compared to ready-made models.
Another effective factor on the price of the conveyor belt rupture detection sensor is the features and capabilities of these sensors, which increases their price. For example, sensors that, in addition to tear detection, have other capabilities such as height detection and automatic adjustment, are offered at a higher price. Among the other factors affecting the price of the conveyor belt rupture warning key, we can mention the type of material used in the construction of these sensors and the quality of their construction, which will affect the effective performance of these belts in the design of the conveyor belt, as well as their durability and longevity. Sensors that are supplied with high manufacturing quality have a higher price due to their better and more accurate performance.
Another effective factor on the price of the conveyor belt rupture detection sensor is the brand or company that produces this equipment, which will have a great impact on their efficiency and durability. Sensors that are designed by reputable and popular brands are also offered at a high price due to their better manufacturing quality. In the end, the influence of sellers on the final price of the key to announce the rupture of the conveyor belt should not be neglected. Based on this, it is better to buy these sensors from reliable sellers so that the desired product has a good price in addition to high quality.
Online shopping for conveyors and conveyor safety equipment
If you intend to purchase a conveyor belt and other widely used equipment in this field, including the key to announce the rupture of the conveyor belt, you can also buy them online. There is no need to go to the store in person and spend extra time and money to buy conveyor belts and its equipment online. Also, in this method, it is possible to view products along with their specifications and prices 24 hours a day and all days of the week through internet centers, and this also makes the process of buying them easier.
The only important point in this field is to buy from reliable stores, which we introduce to you, Rehavaran Sanat Qomes store, which is one of the most reliable stores in the field of supplying conveyor equipment. In this center, you can buy the latest conveyor belt safety equipment, such as the conveyor belt rupture detection sensor, with high quality and reasonable price.
